Punching offers various cutting functions, including: Steel control tools are usually made of steel and are used to cut various materials such as cardboard, rubber, paper, plastic, foams, aluminum, fabric, leather, and Kevlar. Due to their complicated and accurate cutting process, they have proven beneficial for the packaging industry, automotive, electronics, printing, medical and many others. Steel control tools have many applications. A company can use it for prototyping or in the production of cartons or packaging. In addition to cutting molds, they are able to cut cracks, folds and perforations. Punching is a processing process in which the material is transformed into a specific shape or pattern. It uses special machines and equipment to cut, shape and shape a variety of materials. Steel control nozzles in particular are an economical and versatile process for the two-dimensional processing of soft and semi-rigid materials. At Millennium Die Group, we use advanced Gerber technology FastTrack laser systems powered by a 2,500-watt PRC turbo laser. Our CO2 lasers allow us to produce precise cuts in a variety of matrix bases quickly. With our lasers, we use OMAX Corporation`s waterjet technology to make dies from aluminum, metals and plastics. We work with our customers to develop CAD-CAM solutions for designs that meet specific product requirements. In addition, we offer engineering and consulting services to ensure that our clients achieve the desired result.

Our steel control tool manufacturing processes improve efficiency and save customers time and money. Punching steel control cutters offers a variety of advantages. Some of them are: Steel punching rules is a popular and cost-effective method of trimming parts. Cutting dies are made from pre-hardened and pre-sharpened steel lines that are integrated into a pre-cut punch base to maintain their shape. Steel control tools can be designed from 2 points (0.028″ thick) to 6 points (0.084″ thick) and at heights of less than an inch to 4″. The thickness of the steel ruler to be used in each die is determined by the material to be punched. Wood, solid core composite, aluminum and mild steel are some of the materials that can be used as a matrix base. For advice and more information on how to support your stamping operation, please contact our relevant key employees. The middle chamfer line is the most common type of steel edge and offers a long service life in terms of wear. Some applications may require cleaner cutting, which can be achieved using a side bevel or a side „surface ruler“. The punching process begins with our exceptional design team.

The next step involves our many lasers to cut the design into the chosen base material. After the laser process, our experienced die manufacturers assemble each die using our state-of-the-art bending machines, while manually inserting the steel cable into the punching floor. The final step in the process is to apply ejection rubber if necessary and then prepare the matrix for shipping. Apple Steel Rule Die is the largest manufacturer of specialized steel control tools in North America. Our production craftsmen have more than three centuries of experience in the manufacture of combined dies. This experiment allows Apple Steel Rule Die to produce matrices of all complexities, from the 7mm ruler, from the 1.5-point ruler to the 4″ height rule. We are also characterized by the fact that we produce matrices with the 6-point rule. Steel punching rules are a simple and cost-effective process that ensures unparalleled uniformity of the final product. The process creates clean and precise cuts and does not deform or bend materials. At Millennium Die Group, we manufacture steel control tools suitable for cutting a variety of materials, including: The use of steel ruler cutting dies is a very popular method of cutting finished parts.

The dies are made of hard, sharp steel, which is folded and placed in a wooden base to maintain the specific shape and tolerances. Rubber strips or blocks can be positioned on either side of the cutting line. This „ejection rubber“ causes the „ejection“ of the cut part of the die and its easy removal. The height and density of the rubber are selected according to the material to be cut. At Millennium Die Group, we use state-of-the-art equipment and strict quality control procedures to meet the most accurate tooling requirements. We offer consulting and engineering services to tailor the tool design to the specific needs of our clients. The latest available technology is used to manufacture precision steel control tools for a variety of industries. Steel punching rules are an effective method for mass-producing uniform components at low cost. It is used for many applications, including printed folders, greeting cards, folding boxes, seals, labels, control panels and overlays, membrane switches, and disposable medical items, including PPE to protect against covid-19. Punching steel control rods are a type of punching in which the base material is manipulated by pressing a sharp steel ruler („knife“) against a flat surface in the material. The cutting edge pierces the material to be treated and separates the part and the waste. This 2-dimensional process is often referred to as flat punching.

Although the process is more complex, it is similar to using a cookie cutter to cut certain molds from cookie dough. Some elements are essential for a steel control nozzle. Of course, the steel blades that cut the design of the application, as well as the matrix board and ejection rubber. The die plate is often made of high-density plywood and comes with rubber pads to eject the material after cutting. Without it, the material can get stuck between the steel blades during the process. These steel blades (or rulers) are thin strips of steel with a sharp edge. Steel control tools are used to cut thousands of substrates, including but not limited to rubber, plastic, foam, paper and cardboard. A steel control form consists of three components: a punching base (printed circuit board), a steel control cutting blade, and a rubber ejection material. The process of producing a die looks like this: if care is taken to properly adjust the cutting die on a press, several thousand cuts can be made from a carefully manufactured steel control mold. The high-quality steel control tools are laser-made and maintain precise tolerances of up to +/- .005.“ We are committed to providing the highest level of know-how.

We use the most advanced technology and the highest quality materials available and carefully check the quality of each sector throughout the production process. To learn more about the steel punching rules for your project, contact us today. Apple is also the largest manufacturer of medical app deaths in the United States. Our medical matrices only use FDA-approved materials that are suitable for both cleanroom and off-cleanroom operation. Call to speak to one of our experts about your next project: 608-785-0300 or click here for an instant online quote! Below is a short list of the industries we serve: Apple uses different types of punch-based materials, including wood, ray shape, acrylic, Lexan, and aluminum. Other services we offer include a turnaround time of 1 to 2 days (depending on complexity) for all matrices. Many matrices are also shipped the same day the order is received. We can reverse engineer your parts if you do not need to print our file. We offer comprehensive inspection reports. We are also ISO compliant. Midwest Dies stands out from the competition by keeping its promise.

Produce accurate and affordable steel control cutting dies that are on time. Printing and graphics, processing and packaging, thermoforming, seals, automotive, medical, rubber and foam. Our dies can be used to cut a variety of plastics, including:.